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Our mixed technology assemblies include:

  • Flip-Chip
  • Wire Bond
  • Stacked Chip/Combination Assembly
  • Chip-on-Flex/Chip-on-Ceramic

FLIP CHIP

A “flip-chip” describes the method of electronically connecting the IC to a substrate. In flip-chip packaging, this interconnect is made through a conductive “bump” that is placed directly on the die surface. The bumped die is then “flipped over” and placed face down with the bumps connecting to the carrier directly. A bump is typically 70-100 micro-millimeters high and 100-125 micro-millimeters in diameter. The flip-chip connection is generally formed in one of two ways: solder or conductive adhesive.

Associated technical data:

  • Stud Bump
    With gold ball stud bumping, any wire-bondable chip can be turned into a flip chip, at either the individual die level or wafer level with no additional water processing.
  • Gold bump
  • Solder bump


WIRE BOND

We use aluminum (Al) and gold (Au) wire bonding processes. Both types of wire are welded using a special bonding agent (heat and ultrasound energy) and fall into one of three major processes: Thermocompression bonding (T/C), Ultrasound bonding (U/S) and Thermosonic bonding (T/S).

Associated technical data

  • Gold wire bonding
    • 100um pitch capability
    • 001” wire diameter
    • Gold ball bonding process
    • Bonding to a .002” pad
    • Bond speed of approximately 8 bonds per second
  • Aluminum wire bonding
    • 70um pitch capability
    • Bond speed of approximately 5 bonds per second

STACKED CHIP / COMBINATION ASSEMBLY

  • Miniaturization technology using either a flip-chip/wire bond combination or dual, stacked wire bonded chips.
  • Dual or triple stack options available.

CHIP-ON-FLEX / CHIP-ON-CERAMIC

  • Miniaturization option that can be employed with ceramic, flex, or rigid substrates.
  • May utilize single chip or multiple chip stack combinations.